Increasing Turf Shelf Life and Reducing Turf Wastage with Vacuum Cooling

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Maintaining turf freshness after harvest has always been a race against time.

In Australia’s harsh climate, that race can feel almost impossible to win.

But with new technology like vacuum cooling for turf, growers now have a proven way to extend shelf life, reduce spoilage, and deliver better-quality turf to customers — no matter the heat.

Here’s how vacuum cooling is reshaping the turf industry both globally and locally, and why now is the time for Australian growers to take advantage.

The Problem: Why Turf Spoils So Quickly After Harvest

Once turf is harvested, the grass plants are still alive — they continue to respire, releasing heat and gases.

Packed tightly on pallets, and insulated by the soil backing each roll, the heat becomes trapped inside.

This can cause the temperature inside a pallet to soar, sometimes reaching over 70°C in just a few hours — a phenomenon known as sod heating.

At these extreme temperatures, turf rapidly deteriorates: yellowing, moisture loss, microbial growth, and root damage all accelerate.

Factors like high ambient temperatures, humidity, and delays between harvest and installation make the problem even worse.

For growers, this creates serious challenges:

  • High levels of wastage (up to 20% for some modern varieties)
  • Increased logistical pressure to deliver turf quickly
  • Higher transport risks, especially over longer distances
  • Unhappy customers when turf quality declines

The Solution: Vacuum Cooling for Turf

Vacuum cooling offers a breakthrough solution for turf growers facing these challenges.

The process works by lowering the atmospheric pressure inside a vacuum chamber, causing moisture from the turf to evaporate rapidly.

As the moisture evaporates, it absorbs heat from the turf — quickly and efficiently reducing its temperature.

Benefits of vacuum cooling for turf include:

  • Rapid cooling: Turf temperature can drop from around 30°C to just 1–2°C within minutes.
  • Shelf life extension: By stabilising turf immediately after harvest, freshness can be maintained for over 48 hours even without re-cooling.
  • Reduced wastage: Halting sod heating significantly decreases spoilage and lost revenue.
  • Improved transport stability: Cooled turf travels better, even across multiple distribution legs.

Proven Results: Success in Europe and Australia

Besenthal’s Experience with Vacuum Cooling

One of the early adopters of vacuum cooling in the turf industry was Besenthal Gruppe, a leading turf producer based in the Germany.

Faced with the challenges of delivering fresh, healthy turf across long distances and variable climates, Besenthal introduced vacuum cooling to their post-harvest process.

The results were immediate:

  • Fresher turf arriving at project sites
  • Extended delivery windows
  • Reduced spoilage and product loss
  • Stronger customer satisfaction

Their success story showed the potential for vacuum cooling to revolutionize turf operations — and set a benchmark for growers around the world.

Australian Trial: Local Proof of Vacuum Cooling Effectiveness

In early 2025, Heuch Cooling Solutions conducted a successful vacuum cooling trial with a major Australian turf grower operating across Victoria.

The trial tested two popular varieties — Sir Walter and Eureka.

Freshly harvested turf pallets with starting temperatures between 26°C and 28°C were cooled to 2°C in under 35 minutes.

Key findings from the trial:

  • Shelf life extended: Turf could maintain low temperatures for over 40 hours without the need for re-cooling.
  • Moisture retained: Humidity inside pallets remained high, ensuring turf stayed fresh and hydrated.
  • Transport resilience: Even with delays or multi-leg shipments, turf quality remained stable and installation-ready.

This real-world Australian success proves that vacuum cooling isn’t just a theoretical solution — it delivers measurable benefits under local conditions.

Top 5 Advantages of Vacuum Cooling for Turf Growers

Whether you’re operating in NSW, Queensland, Northern Australia, or cooler southern regions, vacuum cooling offers strategic advantages:

1. Reduce Turf Wastage

Modern turf varieties can be especially sensitive after harvest.

Vacuum cooling prevents rapid degradation, helping growers avoid up to 20% product loss.

2. Improve Labour Conditions

Vacuum cooling allows harvesting to occur during normal daylight hours — no need for midnight starts or pre-dawn harvesting to beat the heat.

3. Increase Weather Resilience

When rain is forecast, turf can be harvested early, cooled, and stored without worrying about heat or moisture damage.

4. Enable Next-Day Deliveries

Cooled turf can be stored for 24–48 hours while maintaining high quality, allowing growers to offer faster turnarounds for urgent orders.

5. Better Moisture Management

Vacuum cooling limits surface moisture loss (typically just 1–3%), making turf easier to handle, lighter to transport, and less prone to disease.

Why Choose Heuch Cooling Solutions?

Heuch Cooling Solutions is Australia’s trusted leader in end-to-end turf cooling systems, offering:

  • Vacuum cooling units tailored to the needs of turf growers
  • Mobile and fixed cool rooms for turf storage
  • Solar-powered refrigerated transport kits for your delivery trucks
  • Industrial ice makers and environmental chambers for total climate control

With over 50 years of engineering expertise, local support teams, and partnerships with global innovators like Weber Cooling, Heuch is proud to help Australian turf growers future-proof their operations.

Ready to Take Control of Turf Freshness?

Don’t let sod heating damage your product — or your profits.

Discover how vacuum cooling can help you extend shelf life, reduce wastage, and deliver fresher turf — even in Australia’s toughest climates.

👉 Contact the Heuch Cooling Solutions team today to discuss the right cooling solution for your turf farm.

Call us on 1300 001 952

Email us at cool@heuch.com.au

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